X3 Manual Wheel Dresser
X3 Manual Wheel Dresser | Precision Diamond & CBN Wheel Dressing Machine
X3 Manual Wheel Dresser | Precision Diamond & CBN Wheel Dressing Machine
The X3 Manual Grinding Wheel Dresser from MFG Machinery is a high-precision, versatile solution designed to deliver accurate, repeatable dressing for diamond wheels, CBN wheels, and various abrasive grinding wheels. Built for reliability and ease of use, this machine enables shops to restore the geometry, sharpness, and cutting performance of grinding wheels, including planes, angles, arcs, and custom profiles.
At the heart of the X3 is a proven speed-differential dressing principle that ensures clean, precise wheel conditioning. The machine features Taiwan-made precision linear slides and ball screws, paired with optional digital display magnetic scales (0.001mm resolution) for accurate positioning, dimension control, and arc radius adjustment during dressing operations. A high-precision A-axis, supported by Japanese tapered roller bearings, guarantees stable, accurate rotation for complex profiles.
For enhanced quality control, the X3 is equipped with a CCD camera system offering 15–120x magnification and a 17" LCD display. This integrated optical system allows operators to measure and inspect wheel arcs, angles, and dimensions in real time—both during and after dressing—with a measurement accuracy of 0.005–0.01mm, eliminating guesswork and ensuring consistent results.
Key Capabilities & Benefits:
- ✅ Versatile Dressing: Handles diamond/CBN wheels (up to φ420mm diameter, 20mm thickness) and silicon carbide dressing wheels (φ180×10×φ31.75mm), with arc radius dressing from R0.1 to R30mm.
- ✅ Adjustable Performance: Stepless speed control for both the dressed wheel spindle (50–1000rpm) and dressing wheel (250–2500rpm), plus variable swing speed (0–50 times/min) and swing distance (0–45mm) for customized dressing operations.
- ✅ User-Friendly Operation: Manual cross slides with extended travel (135mm working + 150mm manual stroke on both X/Y axes) and intuitive controls, making it accessible for operators of all skill levels.
- ✅ High Precision Components: Premium linear guides, ball screws, and tapered roller bearings ensure long-term accuracy and stability, even in daily production environments.
- ✅ Built-In Quality Control: CCD and optical measurement system enables real-time inspection, reducing scrap and ensuring wheel geometry meets exact specifications.
- The X3 Manual Grinding Wheel Dresser is an essential tool for shops looking to maximize the lifespan and performance of their grinding wheels, reduce downtime, and maintain tight tolerances in precision machining operations. Backed by MFG Machinery’s commitment to quality, this machine delivers reliable results for tool rooms, manufacturing facilities, and service workshops alike.
| Component | Specification |
|---|---|
| Diamond/CBN Wheel Components (Dressed Wheel) | |
| Diamond wheel spindle interface | Optional according to customer requirements |
| Max diamond grinding wheel diameter | φ420 mm |
| Smallest diamond grinding wheel diameter | φ20 mm |
| Maximum thickness of diamond wheel | 20 mm |
| Dressing wheel aperture | φ31.75 mm |
| Spindle speed (diamond wheel) | 50–1000 rpm (stepless speed regulation) |
| X-axis cross slide working stroke | 135 mm |
| X-axis additional manual stroke | 150 mm |
| Y-axis cross slide working stroke | 135 mm |
| Y-axis additional manual stroke | 150 mm |
| X/Y cross slide magnetic scale resolution | 0.001 mm |
| Dressing arc radius range | R0.1–R30 mm |
| Silicon Carbide Wheel Components (Dressing Wheel) | |
| Dressing wheel (SiC) size | φ180 × 10 × φ31.75 mm |
| Dressing wheel speed | 250–2500 rpm (stepless speed regulation) |
| Dressing wheel swing frequency | 0–50 cycles per minute (adjustable) |
| Dressing wheel swing distance | 0–45 mm (adjustable) |
| General Specifications | |
| Total power | 2.0 kW |
| Silicon carbide wheel motor power | 0.75 kW |
| Dressed diamond wheel motor power | 0.75 kW |
| Reciprocating swing motor power | 25 W |
| Key Features | |
| Linear guides/ball screws | Taiwan-made precision components |
| A-axis bearings | High-precision Japanese tapered roller bearings |
| CCD camera magnification | 15–120x |
| Display | 17" LCD |
| Measurement accuracy | 0.005–0.01 mm |