H-33/45S Semi-Automatic Horizontal Band Saw
Product Overview The MFG H-33/45S is a robust, semi-automatic horizontal straight-cutting band saw engineered for high-precision industrial metal fabrication.
MFG H-33/45S Semi-Automatic Horizontal Band Saw
Double-Column Architecture, 4-Speed Worm Gear Drive & Stepless Hydraulic Feed
Product Overview
The MFG H-33/45S is a robust, semi-automatic horizontal straight-cutting band saw engineered for high-precision industrial metal fabrication.
Designed to process a wide range of ferrous and non-ferrous materials, it features a highly rigid double-column structure and a heavy-duty welded steel frame. Equipped with a reliable worm gear transmission offering 4 distinct cutting speeds, precise tungsten carbide blade guides, and a centralized hydraulic clamping and feeding system, the H-33/45S delivers consistent cutting accuracy, excellent blade life, and reliable performance for single-piece and batch production environments.
Key Features & Engineering Details
- Rigid Double-Column Structure: The saw frame's lifting movement is precisely guided by an asymmetrical double-column design. It utilizes a heavy-duty cylindrical main column to bear the primary lifting load and ensure cutting accuracy, supported by a square sub-column equipped with a guiding sleeve to prevent any lateral deviation.
- Stress-Relieved Steel Frame: The foundation of the machine—including the bed foot and the bow-shaped saw frame—is constructed from high-quality welded steel plates. These components undergo strict post-weld aging treatments to eliminate internal stresses, providing exceptional rigidity and vibration absorption during heavy cutting.
- 4-Speed Worm Gear Transmission: The main drive consists of a dedicated main motor and a high-torque worm gearbox. By adjusting the belt on the pulley system, operators can easily switch between four distinct cutting speeds, optimizing the blade's rotational speed for different material hardness levels.
- Stepless Hydraulic Feed Regulation: A centralized hydraulic system controls the lifting of the saw frame. Through a precise speed control valve, operators can achieve stepless speed regulation of the downward feed rate, perfectly matching the cutting feed to the material's cross-section.
- Hydraulic Vise Clamping: The machine features a smooth, flat worktable equipped with a heavy-duty hydraulic vise. With a fixed right jaw and a cylinder-propelled movable left jaw sliding in a dedicated groove, it ensures the workpiece remains absolutely immobilized during the cutting process.
- Tungsten Carbide Blade Guiding: The band saw blade is maintained in a strict vertical position by a combination of heavy-duty bearings and tungsten steel alloy (carbide) inserts. The guide arm can be manually locked at varying widths to keep the guides as close to the workpiece as possible, maximizing blade rigidity and minimizing friction.
- Manual Blade Tensioning: Blade tension is achieved through a reliable manual screw and slider mechanism that adjusts the follower wheel, generating the exact friction needed between the blade and the wheel rim for stable rotary motion.
- Integrated Coolant & Sweeping System: The welded bed foot features a built-in coolant pool to continuously lubricate and cool the cutting zone. A mechanical sweeping wire brush clears metal chips and accumulation from the blade teeth, significantly extending the service life of the saw band.
| Cutting material | Band saw blade linear speed(m/min) | Sawing efficiency(cm2/min) |
|---|---|---|
| Low carbon steel, low carbon alloy steel | 90-45 | 70-40 |
| Medium carbon steel, alloy steel | 75-35 | 60-35 |
| High carbon steel, nickel-molybdenum steel, silicomanganese steel | 55-35 | 45-25 |
| Stainless steel, alloy tool steel | 50-20 | 40-20 |
| Nickel alloy | Nov-33 | 10-20 |
| Titanium alloy | 5-18 | 10-20 |
| Technical Specifications | H-33/45S |
|---|---|
| Cutting capacity 0° (flat) (length x width) | 330*450mm |
| Cutting speed | 22/36/46/68 m/min |
| Saw blade size | 34×1.1×4115mm |
| Main motor power | 3kw |
| Hydraulic motor power | 0.75kw |
| Coolant motor power | 40w |
| Hydraulic tank capacity | 36L |
| Cooling tank capacity | 20L |
| Overall dimensions | 2000×1200×1600mm |