MFG P1-28S Semi-Automatic Scissor-Type Metal Band Saw

Hydraulic Double-Vise, Active Chip Cleaning & Rigid Pivot Frame for Mass Production

Product Overview
The MFG P1-28S is an advanced, high-efficiency semi-automatic scissor-type (pivot-style) band saw explicitly engineered to replace cumbersome, traditional manual sawing equipment.

Designed for mass material processing, this machine seamlessly integrates mechanical, electronic, and hydraulic technologies to deliver exceptional cutting precision and operational ease.

Built upon a vibration-relieved welded steel base, it features a heavy-duty hydraulic double-vise clamping system, a direct-drive worm gear transmission, and a specialized active chip cleaning wheel. The P1-28S is the ultimate cost-effective, high-yield cutting solution for structural steel, solid bars, and profiles, ensuring maximum stability and prolonged blade life.

Key Features & Advanced Engineering

• Hydraulic Double-Vise Clamping: Unlike standard single-vise models, the P1-28S utilizes a robust hydraulic double-vise structure driven by a highly responsive half-stroke cylinder. The saw blade engages the material directly from the front end of the vise, completely eliminating workpiece vibration and ensuring flawless, perpendicular cuts during high-volume production.
• Rigid Scissor-Type (Pivot) Architecture: The bow-shaped saw frame and base are constructed from high-quality welded steel plates and subjected to rigorous Vibrational Stress Relief (VSR). The frame's lifting mechanism features a hinged bottom hydraulic cylinder, expertly designed to avoid over-positioning and ensure perfectly smooth, stable ascent and descent.
• Direct-Drive Worm Gear Transmission: The main drive system directly connects a heavy-duty worm gear box to the driving wheel, delivering stable, impact-free power transfer. The blade speed can be easily adjusted via a versatile belt-drive system to perfectly match the density of various ferrous and non-ferrous materials.
• Carbide Guiding & Active Chip Removal: The blade is guided by heavy-duty fixed and movable arms fitted with premium carbide (hard alloy) inserts. Crucially, the machine is equipped with an active (powered) wire chip brush at the fixed guide head, which aggressively and thoroughly removes sawdust from the blade teeth to prevent jamming and drastically extend blade life.
• Fail-Safe Electrical Interlocks: Housed in an independent electrical cabinet, the reliable relay-circuit control system is packed with strict safety interlocks. The main transmission absolutely cannot start if the vise is not fully clamped, and the vise cannot be accidentally loosened during the cutting cycle, ensuring total operator safety.
• Integrated Industrial Cooling: The base features an integrated high-capacity water tank. A centralized coolant pump continuously delivers water-soluble coolant (saponified liquid) directly to the guide arm, preventing blade overheating and protecting the newly cut surface from rust.