GZ4233/GZ4243 Fully Automatic PLC Control Horizontal Straight Cutting Bandsaws
Product Overview The MFG GZ4233/ GZ4243 is a highly advanced, fully automatic horizontal bandsaw purpose-built for precision straight profile sawing. Featuring a highly reliable double-column structure, it excels at processing materials with significant cross-sectional variations, such as heavy H-beams and channel steels. The machine is engineered to intelligently prevent blade damage (tooth stripping) during complex cuts. Delivering high cutting efficiency, narrow kerfs, and significant material savings, the GZ4233/ GZ4243 is the ultimate straight-cutting solution for processing structural steel and metal pipes.
Product Overview
The MFG GZ4233/ GZ4243 is a highly advanced, fully automatic horizontal bandsaw purpose-built for precision straight profile sawing. Featuring a highly reliable double-column structure, it excels at processing materials with significant cross-sectional variations, such as heavy H-beams and channel steels. The machine is engineered to intelligently prevent blade damage (tooth stripping) during complex cuts. Delivering high cutting efficiency, narrow kerfs, and significant material savings, the GZ4233/ GZ4243 is the ultimate straight-cutting solution for processing structural steel and metal pipes.
Core Technological Advantages
- Intelligent PLC & Touchscreen Operation: Replaces traditional button controls with an intuitive touchscreen interface. Operators can effortlessly set blade speeds, feeding times, and lengths. The system allows for programming up to 5 different feeding groups simultaneously, maximizing workshop automation.
- Smart Blade Protection System: Equipped with an automatic feed adjustment device above the guide head. If the feed rate is too aggressive, the system detects the abnormal thrust and automatically reduces the descending speed via a throttle valve. This eliminates tooth stripping on uneven profiles and drastically extends the service life of the bimetallic blade.
- High-Accuracy Automatic Feeding: The hydraulic feeding vise glides on a circular guide rail, delivering a 300/400 mm single stroke. Governed by a high-precision optical grating ruler, it guarantees a strict feeding tolerance of within ±0.2 mm.
Equipment Structure & Components
| System / Component | Technical Specifications |
| Rigid Base & Saw Frame | Welded high-quality steel base housing integrated water and hydraulic tanks. Features a bow-shaped saw frame equipped with driving/tensioning wheels and precision guides. |
| Double-Column Stability | Utilizes a heavy-duty cylinder piston rod as the main column, supplemented by an auxiliary cylinder column to guarantee vibration-free frame movement during straight cuts. |
| Main Drive System | Powered by a bevel helical gear reducer. Integrates a frequency converter for stepless, smooth adjustments of the saw blade speed. |
| Independent Hydraulic Station | Separate hydraulic station prevents heat transfer. Includes a fan-cooling system for return oil and a speed-regulating valve for stepless saw frame descent. |
| Workpiece Clamping | Secure hydraulic vise clamping (50 mm stroke). The movable vise positions within 20 mm via a screw rod before hydraulic engagement for maximum safety and rigidity. |
| Blade Tensioning & Guiding | Manual torque wrench tensioning ensures precise blade tension. Dual guide arms (one fixed, one adjustable via dovetail) with pre-guides maintain flawless straightness. |
| Centralized Cooling | Continuous saponified coolant circulation via a dedicated pump prevents blade overheating, ensures cut quality, and protects the sawing surface from rust. |
| Spiral Chip Conveyor | Integrated helical chip conveyor automatically removes metal shavings from the working area, significantly reducing operator labor intensity. |
| Specification | GZ4233 | GZ4243 |
| Maximum Cutting Capacity (Round) | 330mm | 430mm |
| Maximum Cutting Capacity (Quadrate) | 330×330mm | 430×430mm |
| Saw Blade Speed | 22/35/50/75m/min | 20/32/55/72/90m/min |
| Saw Blade Size | 34×1.1×4115mm | 41×1.3×5080mm |
| Saw Blade Guides | Carbide and bearing blade guides | Carbide and bearing blade guides |
| Saw Blade Cleaning | Wire brush & flood coolant | Wire brush & flood coolant |
| Saw Blade Tension | Manual | Manual |
| Motor Output Blade | 4.0kw | 5.5kw |
| Motor Output Hydraulic | 0.75kw | 0.75kw |
| Motor Output Coolant | 0.09kw | 0.12kw |
| Multiple Feeding | 500mm ×10 times | 500mm ×10 times |
| Work Vice | Hydraulic | Hydraulic |
| Machine Weight | 1584kgs | 1652kgs |
| Machine Size(L×W×H) | 2050×2050×1380 mm | 2350×2500×1700 mm |