MFG X-100 Extra Heavy-duty CNC High-speed Metal Circular Sawing Machine

100mm large bore limit sawing, 15kW massive power and Ø360mm TCT heavy-load cutting system

I. Flagship Product Overview

MFG X-100 is an extra heavy-duty general-purpose CNC metal circular sawing machine at the top of the industry pyramid. It is designed for continuous high-load cutting of large cross-section and ultra-high hardness non-ferrous metal pipes and bars. This flagship model delivers impressive processing capacity: round bars and round tubes from 30 to 100 mm, as well as angle steel and square tubes ranging from 30 to 70 mm.
At its core, the machine is equipped with a powerful 15 kW (4-pole) high-power spindle motor, matched with giant imported Ø360 × 2.6 t mm TCT tungsten carbide saw blades. It delivers powerful cutting force while maintaining an extremely narrow kerf. Combined with the 4.4 kW heavy-duty saw-head servo drive system and fully digital touchscreen control, the X-100 redefines the ultra-high-efficiency cutting standard for large non-ferrous metal forging and machining enterprises.

II. Disruptive Heavy-duty Structure & Core Advantages

• 3550kg Giant Reinforced Bed & Zero-backlash Transmission: To counteract the cutting reaction force when sawing 100mm solid round steel, the X-100 adopts a massive 3550 kg high-strength welded bed, maximizing vibration absorption and deformation resistance. The gearbox of the power head is integrally cast from special high-strength material, fitted with a 15 kW heavy-duty spindle motor. Together with fully imported high-precision bearings and self-developed gear backlash elimination mechanism, it ensures zero clearance and zero vibration of the transmission system under heavy-duty stepless speed regulation of 40–140 rpm.
• Heavy-duty Dual Servo Feeding & Feeding Matrix: Widely differentiated from small and medium-sized machines, the cutting feed of X-100 saw head is driven by a high-power 4.4 kW servo motor for 45° diagonal cutting, delivering unmatched breakthrough feeding force. The automatic feeding system uses a 1.8 kW servo motor paired with high-precision ball screw. The single feeding stroke is increased to 780 mm. Supported by precision linear guides, the feeding of heavy large-diameter bars runs smoothly and accurately.
• Heavy-duty Independent Hydraulic Station & Combined Clamping: For large-diameter heavy pipes and bars, the machine is equipped with separate horizontal and vertical combined clamping devices. The independent hydraulic station consists of a 110-liter large-capacity oil tank and a 2.25 kW hydraulic motor, continuously and stably outputting high working pressure of 70 kg/cm² (7 MPa) to firmly grip workpieces and guarantee zero displacement during sawing.
• Flagship CNC Fixed-length Cutting & Intelligent Material Separation: PLC logic controller and touchscreen enable full-process digital management. The unique GFC (Fixed-Length Feeding) mechanism can automatically and precisely cut off 8–99 mm crop ends / remnant ends, and limit the remaining off-cut length to 80 mm + a (a = leftover shorter than one cutting length), greatly reducing waste of expensive large-diameter metals.
• Heavy-duty Exclusive: Chain-plate Chip Removal & Eco-friendly Minimum Quantity Lubrication: Different from screw-type chip removal on small and medium machines, X-100 is uniquely equipped with a hinged chain-plate chip conveyor suitable for heavy high-volume cutting. Matched with round steel wire brush, it thoroughly eliminates chip accumulation. The imported dry mist spray cooling system precisely sprays environmental cutting oil onto the side of the 360mm saw teeth. Together with centralized automatic lubrication system, it ensures all-weather operation under extremely high loads.
• Full-range Safety Pre-warning System: Standard fitted with flash alarm system and multi-node sensors to real-time monitor hydraulic pressure, air pressure (standard air pressure: 4–6 kg/cm²), cutting fluid and other statuses. When no workpiece is waiting for cutting, the system triggers an alarm and automatically shuts down after 3 minutes.