P-75 High-Speed CNC Metal Circular Saw Machine
Product Overview The MFG P-75 is a state-of-the-art, fully automated high-speed circular sawing machine engineered for the rapid, high-precision cutting of ferrous and non-ferrous metals.
MFG P-75 High-Speed CNC Metal Circular Saw Machine
75mm Capacity, Zero-Backlash Gearbox & Mitsubishi PLC for Fully Automated Precision Cutting
Product Overview
The MFG P-75 is a state-of-the-art, fully automated high-speed circular sawing machine engineered for the rapid, high-precision cutting of ferrous and non-ferrous metals.
Designed to handle round bars up to Φ75mm and square profiles up to 60x60mm, it is powered by a robust 11kW spindle motor.
Built upon a vibration-absorbing, high-strength cast-iron bed, the P-75 utilizes a zero-backlash transmission and an advanced 30-degree oblique servo feeding system.
Controlled by a premium Japan Mitsubishi PLC, this machine executes a fully unmanned cycle—from automatic bar feeding and simultaneous clamping to high-speed sawing and automatic head/tail remnant separation.
It is the ultimate turnkey cutting solution for automotive, aerospace, and high-volume machining facilities demanding flawless dimensional accuracy and extended saw blade life.
Key Features & Advanced Engineering
- Zero-Backlash Gearbox & Blade Stabilization: The integrally cast power head features a specialized anti-backlash gear mechanism, ensuring absolutely zero transmission play. Combined with imported high-precision bearings and a unique blade stabilization system, it drastically reduces vibration and deflection, maximizing blade life and delivering mirror-like cut finishes.
- 30° Oblique Servo Feed Architecture: The cutting feed is driven by a precise servo motor and ball screw along a high-rigidity 30-degree oblique roller linear guide. This configuration offers significantly higher load-bearing capacity and deformation resistance compared to traditional optical axes, ensuring rapid, flawlessly straight cuts.
- Advanced Material Handling & Clamping: Features a highly accurate servo-driven ball screw for material feeding, utilizing an innovative local vise deflection method to optimize stability. The dual front-and-rear clamping devices engage simultaneously, rigidly securing the workpiece to eliminate chatter during high-speed cuts.
- Intelligent Mitsubishi PLC Automation: Driven by a highly reliable Japanese Mitsubishi PLC system. Once the material rack is manually loaded, the machine handles the entire sequence automatically—including precise feeding, cutting, and the automatic sorting/separation of material heads and tails from the finished products.
- Eco-Friendly MQL Cooling System: Replaces messy flood coolant with an advanced Minimum Quantity Lubrication (MQL) spray system. Specially designed nozzles deliver precisely metered, eco-friendly cutting oil directly to the saw teeth and blade sides, vastly reducing cutting heat and production costs while keeping your shop clean.
- Comprehensive Industrial Safeguards: Equipped with automated screw guide lubrication, an integrated chain-plate chip conveyor (with continuous/intermittent modes), LED working lights, 3-color status beacons, and an intelligent alarm system that automatically shuts the machine down after 3 minutes of material depletion.
| Specification | P-75 |
|---|---|
| Cutting Range (mm) | Round: Φ15–Φ75 |
| Square: 10–55 | |
| Feeding Length (mm) | 6~800, Continuous Cycle Operation |
| Ball Screw Feeding Accuracy (mm) | ±0.02 to ±0.03 |
| Cutting Accuracy (mm) | ±0.05 |
| Cut Surface Perpendicularity to Axis (mm/100mm) | ≤0.2 per 100mm |
| Saw Blade Specification (mm) | 285×32×2.0/1.7×60T |
| Saw Blade Speed (rpm) | 30–150 (Inverter-controlled stepless) |
| Main Motor Power (kW) | 7.5kW / 4P (Inverter-controlled) |
| Hydraulic System Pressure (MPa) | 7 |
| Feeding Drive (kW) | 1kW (AC Servo Motor with Ball Screw) |
| Cutting Drive (kW) | 2kW (AC Servo Motor with Ball Screw) |
| Cooling System | Oil Mist Lubrication & Cooling |
| Hydraulic Tank Capacity (L) | 70L |
| Compressed Air Pressure (bar) | 4–6 bar |
| Chip Removal Method | Automatic Screw Chip Conveyor |
| Clamping Method | Horizontal & Vertical Clamping |
| Material Rack Dimensions (mm) | L=6000, W=1500 |
| Net Weight (Main Machine + Rack) (kg) | 3200 kg |