HY-200NC High Speed Circular Sawing Machine
Product Overview The MFG Machinery HY-200NC is the definitive flagship solution for high-volume, heavy-duty metal sawing. Engineered for massive industrial output, this 6.5-ton (6500kg) powerhouse is designed to handle solid bars and round tubes up to an impressive 200 mm (7.87") in diameter.
MFG Machinery HY-200NC Fully Automatic High-Speed CNC Circular Saw
The 6.5-Ton Industrial Titan: 200mm High-Capacity Precision Cutting
Product Overview
The MFG Machinery HY-200NC is the definitive flagship solution for high-volume, heavy-duty metal sawing. Engineered for massive industrial output, this 6.5-ton (6500kg) powerhouse is designed to handle solid bars and round tubes up to an impressive 200 mm (7.87") in diameter.
Driven by a colossal 22 kW inverter-controlled main motor and an ultra-rigid integrally cast machine bed, the HY-200NC delivers mirror-like, burr-free surface finishes with extreme verticality (0.2/100mm).
From the automated bundle loading rack to the final precision cut, the entire process is seamlessly governed by an advanced CNC system, making it the ultimate "unmanned" workstation for heavy-duty metal processing.
Key Features & Benefits
- Massive 22 kW Cutting Power: At its core is a formidable 22 kW main motor. This immense industrial torque, combined with a 560mm/600mm TCT blade, ensures effortless, high-speed cutting through the toughest solid blocks and thick-walled profiles without vibration.
- Ultra-Rigid 6.5-Ton Cast Construction: The machine bed is integrally cast from high-strength materials and precision-tempered to absorb all mechanical cutting forces. This 6.5-ton mass is the secret to its superior 0.2/100mm sawing accuracy and long-term structural stability.
- Zero-Gap Precision Gearbox: Featuring a unique spindle stabilization system and imported high-precision bearings, the gearbox ensures smooth, zero-gap transmission. This drastically reduces blade chatter and deflection, significantly extending the lifespan of premium carbide-tipped blades.
- Fully Automated CNC Workflow: Controlled via an intuitive PLC touchscreen, the X-200NC handles the entire process autonomously. Except for initial material loading, the system manages material transfer, high-precision servo feeding (3.0 kW), and head/tail end processing automatically.
- Dual-Direction Hydraulic Clamping: Equipped with both horizontal and vertical hydraulic vises. Operators can finely adjust the 3.75 kW hydraulic pressure via dial indicators, ensuring that even massive 200mm workpieces are held with absolute rigidity without deformation.
- Advanced Oil Mist (MQL) Lubrication: Integrated with a precision spray cooling system that applies micro-lubrication directly to the blade teeth. This improves surface finish (Ra ~3.2) and prevents environmental pollution while maximizing cutting efficiency.
- Uncompromising Operator Safety: Built with a heavy-duty industrial safety guard and an emergency flashing light system, providing a secure and alert working environment during high-intensity industrial operations.
| Technical Specification | HY-200NC | |
|---|---|---|
| Cutting capacity | Round bar● (mm) | 100~200 |
| Square bar■ (mm) | 100~150 | |
| Round pipe○ (mm) | 100~200 | |
| Square pipe□ (mm) | 100~150 | |
| Saw head spindle | TCT type Super hard circular saw blade (mm) | Ø630 x 3.4T mm |
| Pin hole and aperture (mm) | 4xφ21 XPCD120X φ80 | |
| Spindle motor (kw) | 30(4P) | |
| Spindle speed (rpm) | 20-80 | |
| Saw head feeding method | AC servo motor+ball screw(Horizontal feeding) | |
| Main clamping vises | Hydraulic, one set of vertical and horizontal clamping | |
| Chips cleaning device | Passive wire brush/power wire brush(optional) | |
| Gear backlash compensation device | Through shaft type magnetic powder brake | |
| Work-piece feeding vise | Work-piece feeding drive method | AC servo motor+ball screw |
| Feeding vise clamping method | Hydraulic, horizontal clamping | |
| Work-piece front end removal length (mm) | 10~99(This function could be closed) | |
| Work-piece final remnant length (mm) | 130+α(α is smaller than the setup cutting length) | |
| Single feeding length range (mm) | 10-650 | |
| Automatic work-piece feeding device | Allowable length to be loaded (mm) | 3000-6000 |
| Feeding method | Pr-arranged type | |
| Hydraulic devices | Hydraulic motor (kw) | 5.5(4P) |
| Rated pressure of hydraulic system (Mpa) | 4.5~7 | |
| Hydraulic tank capacity (L) | 150 | |
| Machine size and weight | Weight(host machine+roller table) (kg) | 13000 |
| Size(LxW) (mm) | 7841X3788 | |