HY-180NC High Speed Circular Sawing Machine
Product Overview The MFG Machinery HY-180NC is a premium, fully automated high-speed metal circular saw engineered for ultra-precise, high-volume production.
MFG Machinery HYX-180NC Fully Automatic High-Speed CNC Circular Saw
Ultra-Precision Solid Bar Cutting with Fully Automated Bundle Loading System
Product Overview
The MFG Machinery HY-180NC is a premium, fully automated high-speed metal circular saw engineered for ultra-precise, high-volume production.
Designed with a high-strength integrally cast machine bed, this industrial powerhouse guarantees exceptional rigidity and vibration absorption. It is capable of achieving near-mirror surface finishes (Ra ~3.2) and extreme verticality (0.2/100mm), eliminating the need for secondary facing.
What sets the HY-180NC apart is its complete "unmanned" operation capability—from the automated 6-meter bar magazine loading and servo-driven feeding to the final precision cut, the entire process is seamlessly governed by an advanced CNC touchscreen interface.
Key Features & Benefits
- Ultra-Rigid Cast Machine Bed: The main body is integrally cast from high-strength special materials and subjected to high-temperature tempering and aging treatments. This eliminates internal defects and ensures massive structural rigidity, impact resistance, and zero deformation under heavy loads.
- Zero-Gap Precision Gearbox & Spindle: The power head features precision-ground gears and imported high-strength bearings for ultra-low noise and high transmission efficiency. Equipped with a Taiwan-imported magnetic powder brake, it achieves zero-gap transmission, preventing blade chatter and significantly extending the blade's service life.
- Scissor-Type Servo Saw Feed: Driven by a premium servo motor and ball screw, the saw box performs a powerful, scissor-type strong feed. This ensures the blade slices through clamped heavy workpieces with unparalleled speed and accuracy.
- Dual-Direction Hydraulic Clamping: Features two sets of horizontal and vertical hydraulic clamping devices with quenched alloy steel jaws. Both front and rear clamps operate simultaneously and can be finely adjusted to provide the exact pressure needed to secure materials without distortion.
- Fully Automated CNC & Touchscreen: Command the entire operation via an intuitive PLC touchscreen. Once the bundle is unpacked, the machine autonomously handles material transferring, auto-feeding, precision sawing, and separating the head/tail ends without any manual intervention.
- High-Precision AC Servo Auto-Feeding: Material feeding is driven by an AC servo-controlled high-precision ball screw mechanism built on a shock-resistant gray iron casting raceway. It guarantees slip-free, pinpoint accurate feeding and features an automatic blank counting system.
- Automatic Bundle Loading System (Turning Rack): Includes a heavy-duty material rack capable of storing 4-7 meter long bars. Driven by hydraulic linkage mechanisms, it automatically separates and feeds single bars from a bundle into the main machine. An integrated photoelectric sensor automatically detects the front position of the material (tolerating up to 200mm of unevenness), drastically reducing labor intensity.
- Dual Cooling Options (MQL & Flood): Can be equipped with an advanced Micro-Quantity Lubrication (MQL) spray system to accurately measure and apply cutting oil directly to the teeth, or a traditional cutting fluid cooling device, ensuring optimal thermal management for any material type.
- Automatic Lubrication Station: An independent, closed-loop automatic lubrication system routinely greases bearings, slides, and mechanical transmission parts, triggering an alarm if maintenance is required.
| Category | Parameter | Unit | Specification |
|---|---|---|---|
| Sawing capacity | Round bar (●) | mm | 70~180 |
| Square bar (■) | mm | 70~130 | |
| Round tube (○) | mm | 70~180 | |
| Square tube (□) | mm | 70~130 | |
| Saw head spindle | Use TCT super hard circular saw blade | mm | 560×3.0T |
| Pin hole and aperture | mm | 4×Φ21×PCD120×Φ50 | |
| Spindle motor | kw | 22.5(6P) | |
| Spindle speed | rpm | 20~200 | |
| Saw head feeding method | - | AC servo motor + ball screw|horizontal feed | |
| Main clamping vises | - | Hydraulic|Vertical and horizontal clamping each set | |
| Chips cleaning device | - | Passive round wire brush / Active round wire brush (optional) | |
| Gear backlash compensation device | - | Through shaft type magnetic powder brake | |
| Workpiece feeding device | Workpiece feeding drive method | - | AC servo motor + ball screw |
| Feeding vise clamping method | - | Hydraulic|Horizontal clamping | |
| Workpiece front end removal length | mm | 10~99 (The program can choose without cutting head) | |
| Workpiece final remnant length | mm | 105+α (α is not enough to cut the length of the workpiece) | |
| Single feeding length range | mm | 10~650 | |
| Automatic workpiece feeding device | Allowable length to be loaded | mm | 3000~6000 |
| Feeding method | - | Pre-arrangement|Hydraulic Lift | |
| Hydraulic device | Hydraulic drive motor | kw | 5.5(4P) |
| Rated pressure of hydraulic system | MPa | - | |
| Hydraulic tank capacity | L | 150 | |
| Cutting fluid cooling device | Cooling motor | kw | 0.19(2P) |
| Dimensions and weight | Weight (machine + rack) | kg | 6830 |
| Size (LXW) | mm | 7120 × 3720 | |
| Other standard equipment | Saw blade swing anti-vibration device | - | Tungsten carbide parallel block |
| Out-feeding workpiece separating device | - | Pneumatic|Reciprocating | |
| Automatic centralized grease lubrication system | - | Regular and quantitative compulsory oil supply | |
| Tool Micro Lubrication System MQL | - | Quasi-dry intermittent lubrication | |
| Chip conveyor | - | Chain plate|Continuous or intermittent operation | |
| Working lamp | - | LED|Waterproof and dustproof | |