BC5050/ BC5063 PLC Controlled Slotting Machine
Product Overview The MFG BC5050/BC5063 is an advanced slotting machine engineered for processing flat planes, forming surfaces, grooves, keyways, and low-requirement indexing surfaces.
MFG BC5050/BC5063 PLC Controlled Slotting Machine
Servo-Driven Feed, Crank-Connecting Rod Drive & Automatic Tool Relief for Precision Slotting
Product Overview
The MFG BC5050/BC5063 is an advanced slotting machine engineered for processing flat planes, forming surfaces, grooves, keyways, and low-requirement indexing surfaces.
Designed for single-piece and small-batch production, this machine upgrades traditional mechanical feeding with an advanced PLC digital control system and servo motor drive.
Built on a highly rigid, two-piece split cast iron bed, it features a heavy-duty crank-connecting rod transmission, rectangular guideways, and a centralized pendant control station, ensuring stable cutting speeds, high material removal rates, and precise stroke control.
Key Features & Engineering Details
- Advanced PLC & Servo Motor Feed: Replacing traditional mechanical feed systems, the worktable utilizes a modern PLC system and servo motors to drive the longitudinal (vertical), transverse (horizontal), and circular feeding motions, offering fast forward/reverse movements and precise motorized feeds.
- Heavy-Duty Main Transmission: Housed within the upper bed, the main drive consists of a robust gearbox and a crank-connecting rod mechanism. This design delivers exceptionally high cutting force with minimal impact, stable speeds, and highly accurate control over the ram's stroke length.
- Automatic Tool Relief System: To protect the cutting tool and improve surface finish, the slide mechanism is engineered to automatically lift the tool during the return stroke, preventing unnecessary friction and extending tool life.
- Rigid Rectangular Guideways: The lower bed is equipped with wear-resistant cast iron rectangular guide rails. This geometry provides a massive contact surface and superior rigidity, ensuring long-lasting precision and resistance to heavy cutting vibrations.
- Centralized Pendant Control: Machine operations are centralized into a safe and convenient hanging button station (pendant). Operators can easily adjust both the position and the stroke length of the slide directly from the control panel.
- 3-Axis Rotary Worktable: The worktable supports continuous feeding across three axes. It is equipped with physical terminal limit switches for safety and features six heavy-duty clamping handles on the upper and lower slides for secure operational setup.
- Integrated Lubrication & Cooling: The machine ensures long component lifespan through a forced centralized lubrication system. Dual cast oil pools (one in the upper bed for lubrication, one in the lower bed for the built-in cooling system) maintain optimal thermal stability during continuous operation.
| Specification (with Unit) | BC5050 | BC5063 |
|---|---|---|
| Maximum Ram Insertion Length (mm) (Interpolated Inner Hole: 530 mm) | 500 | 630 |
| Ram Reciprocations Per Minute (rpm) | 9, 12.5, 18, 25, 36, 50 | 8, 12, 20, 30 |
| Ram Tilt Angle (°) | ±10 | ±10 |
| Tool Chuck T-Slot Width (mm) | 22H11 | 22H11 |
| Distance from Tool Support Surface to Bed Front Wall (mm) | 990 | 1120 |
| Work Surface to Carriage Lower End Distance (mm) | 740 | 800 |
| Worktable Maximum Longitudinal Travel (mm) | 660 | 1000 |
| Worktable Maximum Lateral Travel (mm) | 1000 | 700 |
| Worktable Vertical & Horizontal Feed (mm/stroke) | 0.1 – 1.2 | 0.10 – 1.20 |
| Worktable Rotary Feed (°/stroke) | 3′ – 36′ | 3′ – 39′ |
| Table Diameter (mm) | 1000 | 1120 |
| Workbench Maximum Load (kg) | 2000 | 2000 |
| Workbench Central T-Slot Width (mm) | 22H11 | 22H11 |
| Main Drive Motor Power (kW) / Speed (rpm) | 7.5 / 1400 | 11 / 1400 |
| Feed Servo Motor Power (kW) | 4 | 4 |
| Ram Position Adjustment Motor Power (kW) / Speed (rpm) | / | 0.55 / 1400 |
| Maximum Cutting Force (N) | 16000 | 20000 |
| Machine Net Weight (Approx., t) | 10.3 | 11 |
| Machine Overall Dimensions (L×W×H, mm) | 3480 × 2085 × 3307 | 3580 × 2390 × 3660 |
| Split Package Dimensions (mm) | 3680 × 2260 × 1200 | 3780 × 2560 × 1300 |
| 2250 × 1100 × 2250 | 2350 × 1200 × 2500 |